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真空气淬/氮化多用炉

PJQD-真空多用炉应用于航天/航空、兵器、汽车、电子、机械工业等领域.PJQD -真空多用炉具有6-12bar气冷功能的单室卧式真空热处理设备,适用于高速钢、高合金钢工模具等材料的淬火,软磁材料、钛合金的退火及高温真空钎焊等多种真空热处理工艺

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        真空气淬/氮化多用炉

产品名称:真空气淬/氮化多用炉

Product name: true air quenching / nitriding multipurpose furnace

 

PJQD-真空多用炉应用于航天/航空、兵器、汽车、电子、机械工业等领域

PJQD- vacuum multipurpose furnace is used in aerospace / aviation, weapons, automobiles, electronics, machinery industry and other fields.。

PJQD -真空多用炉具有6-12bar气冷功能的单室卧式真空热处理设备,适用于高速钢、高合金钢工模具等材料的淬火,软磁材料、钛合金的退火及高温真空钎焊等多种真空热处理工艺

PJQD-vacuum multi-purpose furnace with 6-12bar gas-cooled single chamber horizontal vacuum heat treatment equipment, suitable for high speed steel, high alloy steel die quenching, soft magnetic materials, titanium alloy annealing and high temperature vacuum brazing and other vacuum heat treatment processes。

应用于各种钢制机械零件、汽车配件、模具材料等进行气体渗氮、氮碳共渗

It is used in gas nitriding and nitrocarburizing of all kinds of steel mechanical parts, auto parts, die materials, etc.。

 

由真空主体(真空腔体,真空机组,热搅拌,气体外循环快淬系统,)温控系统,氢探头氮势测量系统,质量流量控制系统,PE氮化专家控制系统等组成

It is composed of vacuum main body (vacuum cavity, vacuum unit, alternating gas cooling heating chamber, hot stirring, gas external circulation rapid quenching system,) temperature control system, hydrogen probe nitrogen potential measurement system, mass flow control system, PE nitriding expert control system, etc.

 

特点:

1; 可应用于多种热处理工艺

It can be used in a variety of heat treatment processes.

 

2; 内加热设计,高效节能

Internal heating design, high efficiency and energy saving。

 

3; 控制系统采用德国顶级品牌保证产品质量均匀一直稳定

The control system adopts the top German brand to ensure the product quality is uniform and stable all the time.

 

4; PE氮化专家系统可离线模拟氮化工艺、在线计算氮化层深度及硬度梯度

PE nitriding expert system can simulate nitriding process offline and calculate the depth and hardness gradient of nitriding layer on line.

 

5; 氢探头氮势测量系统,质量流量控制系统保证氮化工艺在线实时控制

Hydrogen probe nitrogen potential measurement system, mass flow control system to ensure on-line real-time control of nitriding process。

 

6; 氮化后可进行快速气冷,提高氮化层质量

Rapid gas cooling can be carried out after nitriding to improve the quality of nitriding layer.

 

7; 独特物料后驱动系统保证驱动平稳安全可靠

Unique material rear drive system to ensure smooth, safe and reliable driving.

 

8; 整体设计按照欧洲安全标准

The overall design is in accordance with European safety standards.

 

配置选择/Configure select:

炉型结构:单室卧式/单室立式

Furnace structure: single chamber horizontal / single chamber vertical  

 

真空泵组和真空计:进口/高品质国产

Vacuum pump set and vacuum gauge: import/ high quality domestic

 

真空度:中真空

Vacuum: medium vacuum

 

PLC:西门子/欧姆龙/三菱

PLC: Siemens/Omron/Mitsubishi 

 

温控仪表:欧陆/导电

Temperature control instrument: European/Shimaden

 

 热电偶:S型分度号 /渗氮专用热电偶

Thermocouple:Type S index/special thermocouple for nitriding.

 

记录仪:有纸记录仪/无纸记录仪

Recorder: paper  recorder/paperless recorder

 

人机界面:模拟屏/计算机触摸屏

Man-machine interface: analog screen/computer touch screen

 

电器元件:高品质国产/施耐德/西门子

Electrical components: high quality domestic/ Schneider/Siemens

 

 

产品 规格/ product specifications:

注:特殊规格要求可根据客户要求定制

Note: special specification requirements can be customized according to customer requirements

 

以下参数可根据工艺要求调整,不作为验收依据,具体以技术方案和协议为准

The following parameters may be adjusted according to the process requirements and shall not be used as the basis for acceptance, depending on the technical scheme and agreement

 

 参数/型号

Parameter/ Model

PJ-QD446

PJ-QD557

PJ-QD669

PJ-QD7711

PJ-QD8812

PJ-QD9915

 有效热区W×H×L

Effective hot zone

400×400×600

500×500×700

600×600×900

700×700×1100

800×800×1200

900×900×1500

 装载重量 KG

load weight

200

300

500

800

1200

2000

 最高温度 (℃)

Max.temprature

1350

1350

1350

1350

1350

1350

 炉温均匀性 (℃)

Furnace temperature uniformity

±5

±5

±5

±5

±5

±5

 真空度 Pa

vacuum degree

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

4.0 E -1/

6.7 E -3

 压升率 Pa

pressure rise rate

0.5

0.5

0.5

0.5

0.5

0.5

  适用介质

Applicable medium

                   氨气/氨分解气/氮气

Ammonia/ammonia decomposition gas/nitrogen.

  废气排放

exhaust emission

                   自动点火燃烧

Automatic ignition combustion

 控制方式

control method

              正压/微正压/负压脉冲

Positive pressure/micro positive pressure/negative pressure pulse.

 淬火介质

quenchant

氮气/氩气

Nitrogen/Argon           

气淬压力 bar

Gas quenching pressure

12-25

12-25

12-25

12-25

12-25

12-25

               


  

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